Wedge wire screen panels, also known as profile wire screens, are engineered marvels designed to facilitate solid-liquid separation with finesse. Constructed from sturdy stainless steel wires arranged in a V-shaped profile and welded to support rods, these panels boast exceptional durability and structural integrity.

Versatility across Industries: From dewatering slurries in mining operations to clarifying wastewater in municipal treatment plants, wedge wire screen panels find themselves at the heart of various industries. Their ability to withstand harsh conditions while delivering consistent performance makes them indispensable assets in processes ranging from pulp and paper production to food and beverage processing.

Customization for Precision: One of the standout features of wedge wire screen panels is their customizable nature. Maufacturers offer a range of options, allowing businesses to tailor screen size, aperture size, and material composition to meet specific application requirements. Whether it's achieving fine particle separation or robust debris filtration, these panels can be fine-tuned for optimal performance.

Durability and Longevity: In the demanding environments of industrial settings, durability is non-negotiable. Fortunately, wedge wire screen panels deliver in spades. Crafted from high-quality materials and engineered for resilience, these screens stand the test of time, enduring corrosive substances, high temperatures, and rigorous operational cycles with ease.

Ease of Maintenance: In addition to their stellar performance, wedge wire screen panels offer the convenience of easy maintenance. Simple cleaning routines ensure prolonged service life, minimizing downtime and maximizing productivity for businesses across the board.

Conclusion: In an era where efficiency is king, wedge wire screen panels emerge as unsung champions, revolutionizing industrial processes with their precision, versatility, and durability. From water treatment facilities to mineral extraction sites, their impact reverberates across diverse sectors, underscoring their status as indispensable assets in the pursuit of operational excellence.

Wedge wire screen panels, also known as profile wire screen panels or wedge wire screens, are widely used in various industries for solid-liquid separation, sizing, dewatering, and classification processes. They are constructed using V-shaped wires that are welded to support rods at specific intervals, forming a sturdy and durable screen surface.

Construction: The construction of wedge wire screen panels typically involves arranging the V-shaped wires parallel to each other while welding them to support rods. This design creates apertures between the wires that allow for efficient filtration while providing strength and durability.

 Material: These screens are commonly made from stainless steel due to its corrosion resistance and mechanical strength. However, they can also be manufactured from other materials such as carbon steel, duplex stainless steel, and various alloys depending on the specific application requirements.

 Aperture Size: The aperture size of wedge wire screen panels can be customized to suit different applications. By adjusting the gap between the wires or using wires of varying thicknesses, manufacturers can achieve specific filtration or separation goals.

 Applications: Wedge wire screen panels find applications in a wide range of industries including water treatment, pulp and paper, mining, food and beverage processing, chemical processing, and wastewater treatment. They are used for processes such as dewatering slurries, separating solids from liquids, sizing and classifying materials, and protecting downstream equipment from contaminants.

Durability: Due to their robust construction using high-quality materials, wedge wire screen panels are highly durable and can withstand harsh operating conditions including high temperatures, corrosive environments, and high pressure.

Customization: Manufacturers often offer customization options for wedge wire screen panels to meet specific customer requirements such as screen size, material composition, and surface finish.

Easy Maintenance: These screens are relatively easy to clean and maintain, making them cost-effective solutions for solid-liquid separation processes.

Material grade: SS304 /SS304L/SS316/SS316L

Profile wire length (w): range from 100 mm to 2200 mm

Support rod length (L) : 100 mm to 6000 mm

Quantity :

Frame type : without / flat bar / angle bar / polyester border /others

Other / custom frame type

Vee wire size (a x b ) : 1 x 2 , 1.5 x 2.5 , 2 x 3 , 3 x 5 , 0.75 x 1.5 , 1.2 x 2.3.

Slot : 0.05 mm to 10 mm

Support rod: 2 x 3, 3 x 5, 2 x 4, 4 x 4.5, and 1.5 x 2.5.

Pitch ( center distance between two support rods ) : 20 mm , 25 mm & 50 mm

We offer wedge wire screen panels with 5 different types of support rods: triangular (V-shaped, wedge), square wire, round rod, flat bar, and water-drop.

Triangle bar support rods

Square wire support rods

Round bar support rods

Flat bar support rods

V-Shaped Screen Surface: Utilizes a V-shaped screen surface design, preventing blockages and ensuring high production efficiency.

Flat Screen Surface: The screen surface is flat, devoid of edges, corners, or burrs, facilitating smooth material flow.

Precision Screen Joint: Offers precise sizing of screen joints with minimal error, enhancing screening, dehydration, and desorption quality.

Stainless Steel Construction: Constructed from selected stainless steel for chemical stability, corrosion resistance, and extended product service life.

Accurate Profile Spacing: Maintains an accurate distance between supporting profiles, ensuring excellent filtering performance.

Solid Welded Structure: Produced using a welded production process for a solid and robust structure, providing high strength and load capacity.

Solid-Liquid Separation: Ideal for solid-liquid separation applications, featuring wedge-shaped technology resistant to blockages and corrosion. Widely used in pig farms, cattle factories, and other breeding bases for spiral extruders, dry and wet separators, and solid-liquid separators.

Gas-Solid Separation: Used in drilling for oil, gas, and wells, known for strength, durability, and adaptability.

Architectural Applications: Suitable for architectural wall cladding, fencing, and gates.

Application Fields:

Malting Machines: Suitable for malting mills, gums, and drying furnaces, offering high ventilation efficiency and heat dissipation.

Beer Machinery: Ideal for brewery filter tanks, with high porosity and a long service life.

Mining Machinery: Used for desliming and dewatering in coal preparation plants.

Environmental Protection: Employed in filling oil, gas, and wells with sand for underground and surface equipment protection, offering a high opening rate, large filtering area, and rapid filtering speed.

Chemical Industry and Others: Utilized in sugar growth, paper mill sewage treatment, chemical fertilizer plant paint baking rooms, food factory starch filtration, and grain storage ventilation.

Material: Stainless Steel 304, 316L, etc.

Slot Size: 0.05mm to 3mm

Panel Size: Customizable

Application: Solid-liquid separation, filtration in various industries such as water treatment, oil & gas, food processing, etc.

High-Flow Wedge Wire Flat Screens:

Material: Stainless Steel 316L

Slot Size: 0.1mm to 5mm

Panel Size: Standard and Custom Sizes Available

Features: High flow rate, suitable for applications requiring rapid filtration and high throughput.

Heavy-Duty Wedge Wire Screen Panels:

Material: Stainless Steel 304, 316L, Duplex, Super Duplex, etc.

Slot Size: 0.2mm to 8mm

Panel Thickness: 6mm to 16mm

Application: Industrial filtration for heavy-duty solids separation, mining, wastewater treatment, etc.

Resin Traps and Hub Laterals:

Material: Stainless Steel 316L, Hastelloy, etc.

Slot Size: Customizable

Configuration: Hub Laterals, Resin Traps, Header Lateral, etc.

Application: Used in ion exchange systems, water softening, sand filtration, etc.

Customized Wedge Wire Screen Panels:

Material: Stainless Steel, Carbon Steel, etc.

Slot Size: Tailored to specific requirements

Shape and Configuration: Custom shapes, curved panels, cylindrical screens, etc.

Application: Unique filtration needs specialized industrial processes.

Vibrating Wedge Wire Screen Panels:

Material: Stainless Steel 304, 316L

Slot Size: 0.1mm to 5mm

Features: Designed for vibrating screens and shale shakers, suitable for oilfield drilling mud filtration.

Architectural Wedge Wire Panels:

Material: Stainless Steel 304, 316L, Bronze, Brass, etc.

Slot Size: Customizable for design aesthetics